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Compact Induction Atomizer (1 MPa @ 1700C Max.) for Additive Manufacturing - IMCS-1700-MAS
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Item Number: IMCS1700-MAS
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IMCS-1700-MAS is a compact atomizer designed to prepare spherical particles in a small batch (200 g Al alloy). The 25 kW induction power supply can melt high-temperature alloy up to 1700°C, including Ni-based superalloy, high-entropy alloy, or refractory elements. With an atomizing pressure of 1 Mpa, the particle size is usually less than 80 microns.
This furnace can also be used as high pressure die casting ( HPDC) furnace with an optional crucible.
SPECIFICATIONS:
| Power |
- 208 - 240 VAC, 3 Phases, 25 kW, 50/60 Hz
- 380, 400, 480 VAC is available upon request
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Induction Power Supply
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- Max. output power: 25 KW
- Frequency: 30 - 80 kHz, (non-adjustable)
- Duty Cycle: 100%
- Induction Coil: 170mm (ID) x 110 mm (H)
- Water-cooled
- Protection: water interlock, over-temperature, and overpower protection
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Melting Chamber ( Top)
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- The chamber is made of SS304 with a water-cooling jacket to ensure surface temperature < 60ºC.
- 0.2 MPa max. working pressure with a safety pressure-relief valve
- Thermocouple fixture with a linear actuator.
- Observation window with tempered glass
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Casting Chamber ( Bottom )
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- The bottom chamber is made of SS304 with a KF 25 vacuum port
- Vacuum level: 50 mTorr (with mechanical pump)
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Crucible with a special nozzle
  
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- One set of high-purity graphite crucible and thermocouple sheath is included for max. 200 g capacity (Fe-based alloy)
- OD 80 mm × ID 60 mm × H 160 mm
- Max volume: 200 g (refer to iron)
- A special design of a nozzle at the bottom of the crucible to atomize the melt.
- The crucible is sealed from the casting chamber to keep high pressure at the melting chamber.
- Powder yield for < = 200 mesh is about 30% - 60% depending on the material's melting point. To increase powder yield, strongly suggest ordering a crusher (Pic1) and jet mill (Pic.2) to reduce large particle size and a vibrating sieve (Pic. 3) to screen particles fast. Pls, click the picture below to order.
 Pic.1  Pic. 2  Pic. 3
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Temperature Control
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- Precision temperature controller with 30 segments programmable
- Automatic PID control with the protection of over-temperature and thermal couple failure.
- Thermal couple: B type
- Working temperature range: 500℃~1600℃, 1700℃ Max. (<1hour ).
- Temperature stability : +/- 5℃
- Manual temperature control for fast heating
- 4℃/second(1000℃-1200℃)
- 3℃/second(1200℃~1500℃)
- 1℃~2℃/second (1500℃~1700℃)
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Cooling
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- > 116 L/minute cooling water is required to cool the induction coil.
- Click the picture below to order a water circulator.
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Particle Morphology
and Distribution
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- Particles shall be sieved after atomizing to get a uniform size and better distribution
- Particle distribution is strongly dependent on processing parameters
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| Warranty |
- One-year limited warranty with lifetime support
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| Compliance |
- CE certified
- NRTL or CSA certification is available upon request.
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| Warning |
- This is high-pressure equipment! Must wear goggles when operating.
- Must use the pressure regulator to limit input gas pressure below 10 bars
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Dimensions
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 L 950 mm × W 950 mm × H 1500 mm
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| Operation Video |
 
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Net Weight
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Shipping Weight
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| Application Note |
MTI provides a full line of research equipment for 3D printing and thermal spraying materials using all quantity samples to save money and space: ( click pictures below to see details)
    
Arc Melting Atomizing Hydrogen annealing Powder surface Coating HIP Treatment |
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