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Precision Slot Die Sheet Coater w/ Heating Vacuum Chuck & Syringe Pump (4" Width & 120ºC Max.) - MSK-AFA-PD100

 
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In stock
Item Number: MSKAFAPD100
Transported by LTL Freight (Truck)
MSK-AFA-PD100 is a mini coater with a 100mm coating width flat slot die for slot die coating, or a 6um wire rod for micro gravure coating. It is an excellent tool to research film coating for OLED, perovskite solar cells, and fuel cell proton exchange membranes.

SPECIFICATIONS
Power
  • 110V - 240V AC 50/60Hz for worldwide use
  • 280W 
  • UL /CSA certified power supply (110~ 240VAC - 24VDC) is separated from the coating unit
  • The coating unit has 24VDC input and is driven by a 24VDC motor, which can be used under the Ar atmosphere glovebox to avoid arcing and short circuit.
Slot Die Head
  • 100 mm width slot die head with 5 pcs shims with thickness 0.1, 0.2, 0.3, 0.4, and 0.5 mm included
    • different width ( <100mm) shim may available upon request at the extra cost
                   
  • Different-width shims are available upon request. ( 12- 50 mm width )
  • Minimum coating thickness: 5 microns (depending on slurry viscosity)
  • Tube connection: M6 connector with 3mm OD tube from the middle of the head.
  • Slot Die Heads are included with the "Slot Die Coating" and "Combination" Options.

Syringe Pump
  

  • Built-in syringe pump with a variable speed in the range from 0.05 to 5.0 mm/s
  • Touch screen panel for setting up the parameters
  • One 20mL stainless steel syringe with a plastic plunger is included. 
  • A O.D. 3.2 mm PTFE tubing and its connection accessories are included. 
  • The syringe is included with the "Slot Die Coating" and "Combination" Options.
  • We have changed the syringe fixture part since May, 2024, so regular plastic syringes are inlcuded instead of stainelss steel ones.  
              

Gap Control
 

  • Two micrometer heads are built in the travel rod of the coater to adjust the gap between the slot die and the substrate
  • Two digital drop indicators are provided to move with the slot die.
  • The Micrometers are included in the "Slot Die Coating" and "Combination" Options.
  • The flatness resolution of the vacuum chunk plate is around 5-10 um.  
               
Travel Speed & Length
  • Travel Speed: 0.05 - 30 mm/s adjustable via touch screen control panel
  • Maximum coating area: 100 mm W x 100 mm L
Heated Vacuum Chuck

  • Vacuum chuck made of aluminum alloy with small holes
  • The small vacuum pump is built inside the coater and driven by a 24VDC motor
  • Vacuum chuck Area:  150mm (W) x 130mm (L)
    • Surface roughness:           ≤  5 μm
    • Surface flatness:                ≤ 15 μm
    • Linear Motion Levelness:   ≤ 20 μm
  • Heating elements are installed inside the chuck which can reach 120 ºC 
  • Precision digital temperature controller with ± 1ºC accuracy
Control Panel
  • 4" color touchscreen panel to set coating speed, heating temperature, and syringe pump speed
Options

  • In order to achieve better coating by the slot die, the slurry's viscosity and dispersion is very important, please click the picture below to order a viscosity meter and dispersing machine and find the best parameter for your coating
  •   
Product Dimensions

     440mm L x 340mm W x 300mm H
Compliance CE certified
NRTL or CSA certification is available upon request at extra cost
Warranty One-year limited warranty with lifetime support
Operation Video        
Net Weight
  • 26 kg 
Shipping Weight & Dimensions
  • 80 lbs
  • 40"x22"x20"
Application Note
  • Coating thickness is not dependent on or equal to the gap between the slot die head and substrate. 
  • Usually, the gap shall be larger than the coating thickness. Coated thickness is strongly dependent on slurry viscosity, coating speed, and flow speed.  ( Lower viscosity, low flow rate, and low speed will result in a thinner film. Please practice finding the best parameters which suitable for you
  • Example:  5% carbon+ polymer,  viscosity: 500mPa·s,  substrate: Al foil of 16 um,
    • Gap: 200 um,  Slurry feeding rate:: 0.1 ml/minute , Coating speed: 12mm/s
    • Dry-coated film thickness:  5 um +/- 1 um

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Notices
1. Prices listed online are valid for the US market and who pay by credit card only. There will be extra charges for shipping & handling. Prices vary from country to country.
2. We may add extra charges for paper orders and NET 30 terms due to extra labor costs.
3. The prices listed are subject to change without notice.