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1200 °C Max 5" Automated Tube Furnace for AI Material Research - OTF-1200XS5-ASD
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Click to enlarge
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Please email for lead time
Item Number: OTF1200XS5-ASD
Transported by LTL Freight (Truck)
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OTF-1200XS5-ASD is a 5" OD tube furnace with a fully automatic operation if paired with a robot. It automates the vacuum sealing, purging, heating, and cooling in a sequence via one click. Fully automation can also be realized via a laptop and a robot, including remote control, data logging, sample loading, and unloading. The maximum working temperature is 1200°C.
Note: Please see Prof. Ceder's Group using this furnace for an excellent article: An autonomous laboratory for the accelerated synthesis of novel materials
SPECIFICATIONS:
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Furnace
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- Double-layer steel structure with splittable cover
- High-purity Al2O3 fibrous insulation with Max. energy saving
- 300 mm length heating chamber with Constant temperature zone 100 mm with +/- 5°C
- PID programmable temperature controller with +/- 1°C accuracy
- Max working temperature: 1200oC @ < 1 hr, and 1100ºC continuous
- 5" quartz tube (130mm O.D x 120mm I.D x 520mmL) is included
- The pressure sensor is built in to control chamber pressure automatically
- One MFC is built in to control the gas flow rate automatically
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Airtight Flanges and Sliding
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- 5" Dia. Water-cold stainless steel flange with silicone O-ring and valves for airtight heat treatment (Pic. 1)
- The right side flange will be driven by a dual compressive cylinder for closing or opening via electric valves
- A Digital pressure sensor is built-in to control pressure from 1 Pa to 200 KPa automatically
- Max. The vacuum level is dependent on the vacuum pump.
- One rotary vacuum pump is included, which can reach a 10 Pa vacuum.
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Sample Stage ( Holder )
 
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Control Panel & Software
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- Touch screen control panel to program all parameters, including
- Chamber pressure ( 1-200 KPa )
- Gas flow rate ( 0 - 2000ml/minute )
- Purging cycles ( 0 - 3 times )
- Temperature program ( heating rate, dwell time, and cooling rate ) up to 30 segments
- The flange closes/opens
- RJ45 communication port is installed on the front panel to connect to the PC or wireless router to achieve remote control ( PC and router are available upon request at the extra cost )
- PC operation software is included which can support 8 sets of furnace
- Communication code is opened to the existing customer to connect the device to robots for unmanned operation
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Options
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- Full automation with sample loading is optional via the integration with a robot arm. ( Pic. 1)
- Add a gas delivery system, the furnace can be upgraded to a fully automated CVD system (Pic. 2)
- The furnace can be integrated with mixing and pressing machines to achieve automated sintering processing
 .Pic. 1  Pic. 2  Pic. 3 
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Utility requirement
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- 220VAC +/- 10%, 3KW, ( 20A breaker ) single-phase , power supply
- > 100 PSI compressive air source
- > 16 ml/min recirculating water
- You may click the link below to order a compressive air pump and water chiller separately
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Warning
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The furnace lid is relatively heavy. Open with care to avoid furnace flipping over.
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Warranty
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One-year limited warranty with lifetime support (Consumable parts such as processing tubes and o-rings are not covered by the warranty, please order replacements for related products below.)
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Compliance
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NRTL or CSA certification is available upon request at an extra cost.
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Dimensions
and weight
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  Click the picture for more detail.
- Dimensions: 780mm(L) x 770mm(W) x 820mm(H)
- Weight:: ~ 160 Kg
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Demo Video
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OTF-1200XS5-ASD Demo With Optional Robot Arm ( available upon request )
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Application Note
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MTI sponsorships:
MTI Sponsors Thermoelectrics Workshop
MTI-UCSD Battery Fabrication Lab
MTI Sponsors the Postdoctoral Awards
Upcoming Shows:
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